Downtime Entry
Overview
Downtime Entry – Business Overview
Downtime Entry is used to record periods when a machine, production line, or work center is not operating as planned. It helps businesses understand why production stopped, how long the stoppage lasted, and what impact it had on manufacturing output. This information is critical for improving efficiency, reducing losses, and supporting better operational decisions within Dafater.
Purpose in Business Operations
Downtime Entry allows production teams to formally capture unplanned or planned stoppages, such as machine breakdowns, power outages, maintenance activities, or material shortages. By recording downtime accurately, management gains visibility into production losses and can identify recurring issues that affect delivery timelines, costs, and customer satisfaction.
Prerequisites and Setup Requirements
Before using Downtime Entry, the following should be in place:
- Production machines or work centers should already be defined in Dafater
- Manufacturing or production activities should be actively tracked
- Standard downtime reasons (such as maintenance, breakdown, or operator unavailability) should be agreed upon internally
- Clear responsibility assigned for who records downtime on the shop floor
This ensures downtime data is consistent and meaningful for analysis.
Typical Workflow and Process Fit
- A production interruption occurs during manufacturing
- The responsible supervisor or operator creates a Downtime Entry
- The start time, end time, affected machine, and reason for downtime are recorded
- The entry becomes part of production records and performance reports
- Management reviews downtime patterns to take corrective or preventive action
Downtime Entry fits naturally into daily production monitoring and continuous improvement processes.
Key Business Scenarios Where It Is Essential
- Tracking machine breakdowns to reduce recurring failures
- Measuring production losses caused by maintenance or operational issues
- Supporting root cause analysis for delayed production orders
- Improving machine utilization and capacity planning
- Providing accurate data for productivity and efficiency reviews
Without Downtime Entry, these insights are often based on assumptions rather than facts.
Important Considerations for Users
- Record downtime as soon as it happens to ensure accuracy
- Use consistent and meaningful downtime reasons
- Avoid missing small stoppages, as they add up over time
- Review downtime reports regularly, not just for record-keeping
- Treat Downtime Entry as a performance improvement tool, not a fault-finding exercise
When used correctly, Downtime Entry becomes a powerful tool in Dafater for improving manufacturing efficiency, reducing costs, and strengthening operational control.
Basic Information
- Module: Manufacturing
- Document Type: Other
Fields
| Field Name | Label | Type | Required | Options | Description |
|---|---|---|---|---|---|
| naming_series | Naming Series | Select | ✓ | DT- | Auto-generated identifier series for downtime records in Dafater |
| workstation | Workstation / Machine | Link | ✓ | Workstation | Machine or workstation where downtime occurred, tracked in Dafater |
| operator | Operator | Link | ✓ | Employee | Employee responsible during downtime period, recorded in Dafater |
| from_time | From Time | Datetime | ✓ | - | Start date and time when downtime began in Dafater |
| to_time | To Time | Datetime | ✓ | - | End date and time when downtime ended in Dafater |
| downtime | Downtime | Float | - | Total downtime duration calculated for the selected time range | |
| stop_reason | Stop Reason | Select | ✓ | , Excessive machine set up time, Unplanned mach... | Business reason explaining why machine or workstation stopped |
| remarks | Remarks | Text | - | Additional notes or explanations related to the downtime event |
Permissions
| Role | Read | Write | Create | Delete | Submit | Cancel |
|---|---|---|---|---|---|---|
| Manufacturing Manager | ✓ | ✓ | ✓ | ✓ | ||
| System Manager | ✓ | ✓ | ✓ | ✓ | ||
| Manufacturing User | ✓ | ✓ | ✓ | ✓ |
Related DocTypes
| DocType | Relationship | Module |
|---|---|---|
| Employee | Links to | Setup |
| Workstation | Links to | Manufacturing |